X-ray Sapphire Crystal Boule Orientation Instrument
- Dedan
- Dandong
- 30 days
- 1 sets/week
X-ray Sapphire Crystal Boule Orientation Instrument manual operation, with rotary fixture and flexible located the peak value angle further for drilling on the core machine, widely used for ingot drilling process.
crystal orienation instrument
crystal orienation instrument
Technical Agreement crystal orienation instrument
1 Equipment name: X-ray Sapphire Crystal Boule Orientation Instrument
Model: YX-10A
II. Equipment Overview crystal orienation instrument :
This type of instrument is dedicated to the boule ingot orientation of the special equipment. It is a special instrument for the orientation of sapphire boule crystals. The boule crystal of sapphire must be machined into a crystal rod of any crystal, and the crystal Stick can be drilled by the machine tool, the precise orientation of the blank crystals along the required grain direction of the customer, and then the ingot will be drilled into the machine tool.
III. Usage requirements/process: crystal orienation instrument
1. Conditions of Use crystal orienation instrument
(1) Elevation of not more than 1000 meters (more than 1000 meters in consultation with the company);
(2) ambient temperature +5~+35℃;
(3) The relative humidity shall not be greater than 75% (if above this temperature must take corresponding measure);
(4) Power supply: single-phase ac 220V, 50Hz, power supply voltage fluctuation is not less than ±10%;
(5) Power supply should be equipped with three core sockets, wiring should be in line with national standards, that is, three-core left 0, right fire, on the foot for the ground.
(6) A good grounding device, grounding resistance should not be greater than 4 Ω.
2. Installation conditions crystal orienation instrument
(1) to meet the conditions of use of article 1;
(2) power supply should have a special switch, the line must not have welding machine, high-frequency furnace and other interference equipment;
(3) Good ventilation, less dust, flat ground, no vibration around. crystal orienation instrument
(4) The installation of the preparation: the instrument after the box to move to the installation place, before the installation should first according to the packing list requirements to check the parts of the instrument. If found not complete, should immediately contact the seller. Have the necessary handling tools and installation tools, after unpacking the surface of the instrument to be cleaned, X-ray tube to clean.
3. Use process
In order to drill the crystal rods of C (or A, M, R) from the Sapphire ingot, the blank ingot must be precisely directed along this direction. The ingot is bonded to a loading plate, then the loading plate is connected with the special fixture on the equipment, and the clamp can be adjusted two d (i.e. x axis, Y axis). Open the X-ray machine (C or a, M, R-Crystal to fixed angle), under X-ray monitoring, the x-axis adjustment to the best state will be locked, and then rotate the turntable (the instrument will accurately record the rotation table rotation, can be accurate to 0.001 º) to 90º, the y-axis adjustment, locking. Then the worktable is 360º rotated, the small range of the instrument's pointer fluctuates, it is proved that the grain of the blank ingot has been adjusted well, and the ingot can be moved to the cutting machine to carry out the crystal rod with the clamp.
crystal orienation instrument
IV. Equipment Technical Parameters
1, instrument configuration: YX-10A sapphire crystal to directional instrument by the machine, pipe sets and a variety of mechanical accessories composed of mechanical parts; by regulators, controllers, High-voltage transformers, amplifiers, counters, air-cooled motor, X-ray tube and a variety of indicators composed of electrical components.
2. Technical Index
1) A,C,R,M plane measurement
2) A,C,R,M plane automatic calibration and switching
3) X and Y axis manual peak searching, automatic angle measurement
4) software for data output, PLC control system, data output in excel
5) touchable screen for process
6)automatic motor for fixture moving in and moving out
7))automatic motor for x ray unit lifting and down
Specimen parameters | Values | Values Supplier can offer |
Material crystal orienation instrument | Single-crystal sapphire | YES |
Diameter of the crystal, mm | 270-450 | YES |
Diameter of the fixtures with the fixed crystal, mm | 800-1200 | YES |
Height of the crystal, mm | 300-650 | YES |
Height of the specimen with the fixtures, mm | 450-800 | YES |
Weight of the crystal, kg | 90-450 | YES |
Maximum specimen weight with the fixtures, kg | 270-800 | YES |
Technical requirements |
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Orientation planes to be measured – as minimum | А, C, М, R | YES |
Measurement accuracy, sec | ≤ ± 15 | YES |
The diffractometer table designed to mount the crystal with the fixtures should be able to move along X- and Y-axes (horizontal plane) within the range of 200-300 mm | Yes | YES |
Off-orientation measurement in two directions (along X and Y axes) (Yes/No) | Yes | YES |
Software processing of the measurement data with output to monitor. Recording measurement results into the database. | Yes | YES |
Detector type | Scintillation preferable | Geiger tube |
Goniometer | Obligatory | YES |
Working hours | 24 hours | YES |
Monochromator (false peaks removal) | Preferable | YES |
Anode material of the X-ray tube (needed to unify the control procedures and to use same-type spare parts) | Сu | YES |
Automatic calibration relative to the reference plane | Yes | YES |
Automatic detection of a required plane and measurement of off-orientation, with the possibility of working also in manual mode | Yes | X axis and Y axis manual peak searching, by getting peak value, automatic angle measurement |
Operation conditions requirements: |
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Temperature,°С | 23 +/-5 | YES |
Humidity,% | 15÷75 | YES |
Clean room grade | - |
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Power supply: |
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Voltage, V | ~ 220 V, 50-60 Hz | YES |
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Requirements to technical documentation and software |
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Technical passport (in Russian) (Yes/No) | Yes | In English |
Technical description (Yes/No) | Yes | YES |
Operating (user) manual (Yes/No) | Yes | YES |
Set of electrical and hydraulic circuits (Yes/No) | Yes |
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Software in Russian | Yes | Software in English |
Microsoft Windows-based software (Yes/No) | Yes | Yes |
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Requirements to delivery and TPM-compliance |
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List of materials and work tools required to carry out startup and setup works (Yes/No) | Yes | Yes |
Software kit designed to test, repair and recover programs (Yes/No) | Yes | Yes |
Possibility of pre-sale testing (Yes/No) | Yes | Yes |
Providing a specialist to install and start up the equipment at our facility (Yes/No) | Yes | No. |
Equipment training (Yes/No) | Yes | Yes On line |
Reserve stock list for spare parts and materials: |
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to be created at our facility as a consignment stock (Yes/No) | Yes | Yes |
available from a supplier or its representative at any time (Yes/No) | Yes | Yes On line |
The list of fast-wearing parts and the list of proposed suppliers for spare parts and components (Yes/No) | Yes | Yes |
The ability to deliver a repair kit for the above mentioned list of spare parts (Yes/No) | Yes | Yes |
Troubleshooting list (most frequent failures) (Yes/No) | Yes | Yes |
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Mandatory information from the supplier |
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Delivery terms and cost: |
| FOB |
Price (no options), $ | - |
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Payment terms, % | 30/60/10 | 30/60/10 |
Lead (Production) time, calendar days | 90 | YES |
Delivery time, calendar days | 45 | YES |
Warranty period, years | 2 | YES |
The availability of service centers and their location | Europe / Asia | On line |
Specialists in charge of specific equipment types (customer liaison employees) (Yes/No) | Yes | YES |
Standard coordination procedure with the supplier and service center (Yes/No) | Yes | YES |
The availability of remote access for software troubleshooting (Yes/No) | Yes | YES |
The arrival of an engineer/serviceman, calendar days | 7 | No |
Lead time for spare parts of the reserve stock, calendar days | 30 | YES |
Delivery time for spare parts from the reserve stock, calendar days | 10 | YES |
List of tools and methods for early diagnostics (Yes/No) | Yes | YES |
List of test points (Yes/No) | Yes | YES |
Equipment service charts, standard operation charts (Yes/No) | Yes | YES |
Diagnostics rate (Yes/No) | Yes | YES |
The availability of self-diagnostics system (Yes/No) | Yes | YES |
The upgrade of equipment, software and electronics; equipment automation (CNC, diagnostics, testing, control) (Yes/No) | Yes | YES |
Supplier’s rank within its industry field | 1-3 | YES |
Supplier’s experience in processing sapphire for electronic applications, not less than (years) | 3 | YES |
The number of requested and produced equipment units per year, not less than | 10 | YES |
NDA regarding the equipment use (Yes/No) | Yes | YES |
The ability to modify specification, if requested (Yes/No) | Yes | YES |
The procedures to verify the accuracy of equipment (Yes/No) | Yes | YES |
